JSEDM Double Head Column Moving-Type CNC EDM: Dual Processing for Large Workpieces
JSEDM's Double Head Column Moving-Type CNC EDM machines feature dual independently controlled heads for simultaneous processing, boosting efficiency for large workpieces. With fixed worktable design, high-precision components, and travel ranges up to 2550mm, these machines deliver superior stability and accuracy for automotive parts and large mold manufacturing.
High-precision Double Head Column Moving-Type CNC EDM
Double Head Column Moving-Type CNC EDM
Capable of processing larger workpiece, double head improves work efficiency
The Double Head Column Moving-Type CNC EDM is an advanced machine tool designed to enhance production efficiency and machining precision. This machine is equipped with two independently controlled EDM heads, which can operate simultaneously or individually, significantly increasing machining speed and flexibility. Each machining head can move independently along the X-axis. When operating a single head, the X-axis travel can reach its maximum value, and when both heads are operating simultaneously, each head's travel is optimally distributed to achieve synchronized machining. This design is particularly suitable for processing large workpiece and complex molds, such as automotive parts and large machinery manufacturing.
The Double Head Column Moving-Type CNC EDM adopts advanced structural design and high-precision components. Its moving column structure allows the XYZ axis to move on the middle and upper bench while the worktable remains fixed. This ensures the machine's stability when processing heavy workpiece, maintaining machining accuracy regardless of the XYZ axis movement. Additionally, the machine is equipped with high-precision servo motors, linear guide screws, and 1-micron optical scales, ensuring high-precision and high-performance machining. The machine also features an advanced CNC controller and EDM module, providing precise machining control and stable discharge performance to meet diverse processing needs. The double head design not only improves machining efficiency but also reduces processing time and costs, making it an ideal choice for modern machining operations.
Compared to Standard Moving Column-Type CNC EDM machines, Double Head Moving Column-Type CNC EDM have several significant features and advantages:
- Optimized Processing Efficiency: The double head design significantly enhances processing efficiency. Since the two machining heads can operate independently or in coordination, more tasks can be completed in the same amount of time, making it particularly suitable for mass production and multi-process machining. Additionally, the double head can automatically switch between various operations during the machining process, further reducing the machining cycle.
- Higher Flexibility: The double head design provides greater flexibility and a broader processing range. Each machining head can move independently along the X-axis. When a single head operates, it can reach the maximum travel range, and when both heads operate simultaneously, they can work together, each occupying a portion of the travel range. This is highly advantageous for large and complex workpieces. This design is especially suitable for machining molds and parts that require high precision and complexity, such as automotive components, electronic parts, and large machinery.
- Reduced Processing Costs: The Double Head Moving Column-Type CNC EDM can effectively save labor and reduce production costs. Since the two machining heads can work simultaneously, one machine can accomplish the workload of two single-head machines, reducing the need for additional machines and easing the burden on operators. Moreover, the higher level of automation in double head machines allows for more efficient unattended operation, further lowering production costs and error rates.
- High Stability: The design of the Double Head Moving Column-Type CNC EDM meets the high-precision demands of modern machining. The double head system is equipped with high-precision servo motors, linear guide screws, and optical scales, ensuring stability and precision during the machining process. Coupled with advanced CNC controllers and EDM modules, it achieves precise machining control and stable discharge performance, catering to diverse machining needs.
- Suitable for Heavy Workpiece Processing: The Moving Column-Type CNC EDM has a fixed worktable that does not move, ensuring machine stability when processing heavy workpieces without affecting accuracy due to XYZ axis movement.
- Easy Maintenance: The design of the Moving Column EDM makes maintenance easy, which helps extend the machine's lifespan and reduce maintenance costs.
Double Head Column Moving-Type CNC EDM XYZ Travel 1550 / 1000 / 600
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Download How much can you save by processing two different parts simultaneously?
Our dual head EDM machines allow precision manufacturers to process two entirely different components simultaneously, effectively turning one machine into two. This capability reduces floor space requirements by 50%, cuts energy consumption by 40%, and requires fewer operators to manage production. For aerospace and precision tool manufacturers facing tight margins, this translates to approximately 30-35% reduction in per-part production costs. Our ROI calculator can show you exactly how quickly these savings accumulate based on your current production volume and part mix.
Each machine in this series is equipped with high-precision servo motors, linear guide screws, and 1-micron optical scales that guarantee machining accuracy within ±0.005mm. The dual head configuration offers unparalleled flexibility, allowing operators to process a single large workpiece with both heads or work on two different molds simultaneously. With XYZ travel ranges from 1550/1000/600mm to 2550/1000/600mm, these machines are ideally suited for automotive components, large industrial molds, and complex precision parts that require superior surface finish. JSEDM's advanced CNC controller and stable discharge performance ensure consistent results while minimizing electrode wear and reducing overall production costs.