Wire Cut EDM | Leading Manufacturer of Complete Electrical Discharge Machine Solutions
Wire Cut Electrical Discharge Machining (Wire Cut EDM), also known as slow-feeding wire EDM in China, is a metal processing machine aim for precise and high-tech processing. There are two main types of Wire EDM: Submerge-Type and Flushing-Type. Submerge-Type Wire EDM maintains a stable cutting temperature in water and effectively filters out iron filings and impurities after cutting, making it a versatile machine for high-precision workpieces.Flushing-Type Wire EDM is an economical model. Under certain conditions, its cutting performance is similar to submerge-type. However, outside these conditions, cutting speed needs to be reduced based on material thickness and material type to avoid frequent wire breaks.Unlike traditional turning and milling processes, Wire Cut Electrical Discharge Machining (Slow-Feeding EDM) has several unique characteristics. Firstly, Wire EDM can achieve extremely high machining precision, typically to micron level. This makes it particularly suitable for manufacturing components requiring exceptional accuracy, such as gear for watches and stamping dies.Unlike traditional machining methods, Wire Cut EDM is not limited by the hardness of the workpiece. It can easily cut high-hardness materials like steel and titanium alloys simply using a thin copper wire.Additionally, Wire Cut EDM features 5-axis simultaneous operation (4-axis during machining) that allows for efficient cutting of complex shapes, such as tapered or asymmetrical forms, without the need for special tools.Furthermore, Wire Cut EDM has the advantage of low machining side effects. Since the cutting process does not involve direct contact with the workpiece itself, there will be no tool wear or vibration that might occur while performing traditional machining methods. JSEDM has over 40 years of experience in manufacturing Electric Discharge Machines (EDM), specializing in Wire Cut, CNC, and ZNC EDM machines. Our machines are certified by CE, UL, and ISO, and we offer customized solutions to meet the specific needs of various industries. With cutting-edge technology and efficient service, JSEDM remains a top player in the global market.
Wire Cut EDM
Also known as Slow-Feeding Wire Cut EDM. Unlike medium and fast-feeding wire EDM, slow-feeding wire EDM is mainly used for cutting high-precision workpieces. It is characterized by fast cutting speed, dust-free operation, and recyclable consumables
Wire Cut Electrical Discharge Machining (Wire Cut EDM), also known as slow-feeding wire EDM in China, is a metal processing machine aim for precise and high-tech processing. There are two main types of Wire EDM: Submerge-Type and Flushing-Type.
Submerge-Type Wire EDM maintains a stable cutting temperature in water and effectively filters out iron filings and impurities after cutting, making it a versatile machine for high-precision workpieces.
Flushing-Type Wire EDM is an economical model. Under certain conditions, its cutting performance is similar to submerge-type. However, outside these conditions, cutting speed needs to be reduced based on material thickness and material type to avoid frequent wire breaks.
Unlike traditional turning and milling processes, Wire Cut Electrical Discharge Machining (Slow-Feeding EDM) has several unique characteristics. Firstly, Wire EDM can achieve extremely high machining precision, typically to micron level. This makes it particularly suitable for manufacturing components requiring exceptional accuracy, such as gear for watches and stamping dies.
Unlike traditional machining methods, Wire Cut EDM is not limited by the hardness of the workpiece. It can easily cut high-hardness materials like steel and titanium alloys simply using a thin copper wire.
Additionally, Wire Cut EDM features 5-axis simultaneous operation (4-axis during machining) that allows for efficient cutting of complex shapes, such as tapered or asymmetrical forms, without the need for special tools.
Furthermore, Wire Cut EDM has the advantage of low machining side effects. Since the cutting process does not involve direct contact with the workpiece itself, there will be no tool wear or vibration that might occur while performing traditional machining methods.
Working Principle of Wire Electrical Discharge Machine:
- Electrode: The electrode in Wire EDM is equivalent to the cutting tool in traditional machining, using a very thin copper wire as the conductive (cutting) medium. The diameter of this wire is very thin, usually between 0.1mm and 0.3mm.
- Discharge Process: There is a tiny gap between the workpiece and the electrode. By applying voltage in this gap, electrical sparks are generated. These sparks are conducted from the electrode (copper wire) to the workpiece, heating the material to a high temperature.
- Material Removal: High temperature causes the workpiece to melt and oxidize, forming tiny holes. The electrode (copper wire) passes through these holes while maintaining a stable gap between the workpiece and the electrode (copper wire) to ensure a continuous discharge process. In this way, the electrode (copper wire) can gradually cut out the desired shape.
- Work File: The cutting process is controlled by a CNC (Computer Numerical Control) system. Engineers can create a 3D model of the part using CAD (Computer-Aided Design) software and then convert these models into CNC instructions to guide the Wire EDM machine to complete the cutting.
Wire Cut EDM | Innovative Wire Cut, CNC, and ZNC EDM Solutions for Precision Industries
Jiann Sheng Machinery & Electric Industrial Co., LTD. (JSEDM), founded in 1982, has over 25 years of expertise in manufacturing Electric Discharge Machines (EDM). Specializing in Wire Cut EDM, Wire Cut, CNC, and ZNC EDM, we offer a wide range of machine sizes and customizable solutions to meet diverse industry needs. JSEDM is certified by CE, UL, and ISO, ensuring the highest quality standards. Our machines feature user-friendly control systems, designed for precision and efficiency, while minimizing maintenance costs.
In addition to our extensive product range and certifications, JSEDM prides itself on cutting-edge innovation and customer-centric solutions. Our advanced manufacturing facilities utilize state-of-the-art technology to deliver high-performance EDM machines tailored to industries such as automotive, aerospace, medical devices, and precision engineering. With a strong emphasis on sustainability, JSEDM incorporates energy-efficient designs and environmentally friendly practices into our production processes.
JSEDM has provided Electric Discharge Machine (EDM) solutions for precision manufacturing for over 25 years, combining innovative engineering with advanced machining techniques. Designed for industries requiring high precision and efficiency, their EDM machines deliver premium quality, customizable solutions, and widespread industry recognition in the manufacturing sector.